Strategies for the improvement of the industrial oxidation of cymene
- Authors: Harmse, Nigel
- Date: 2001
- Subjects: Oxidation , Cymene
- Language: English
- Type: Thesis , Masters , MTech (Chemistry)
- Identifier: vital:10958 , http://hdl.handle.net/10948/73 , Oxidation , Cymene
- Description: The oxidation of cymene with dioxygen has been investigated in some detail with the view of establishing the feasibility of improving the efficiency of the oxidation process. Of particular interest were the rate of cymene oxidation and the selectivity of the oxidation process for the tertiary cymene hydroperoxide, especially at conversions above 15%. In order to be able to evaluate the selectivity of oxidation processes, a reliable method for analysis of the individual hydroperoxides had to be established. Two methods were investigated, namely reduction of the hydroperoxides to alcohols using ferrous sulphate and reduction using triphenylphosphine, and analysing the reduction products by gas chromatography. Of these two methods, the triphenylphosphine method proved to be superior to the ferrous sulphate method and was used as the method of choice for this investigation. A number of oxidation systems were evaluated in an initial screening experiment for the oxidation of p-cymene. The results of this screening experiment showed that three-phase oxidation systems, i.e. systems containing an organic phase, an aqueous phase and gas, gave significantly lower activities than two-phase oxidation systems. In addition, the use of a base in the aqueous layer does not improve the overall selectivity of the oxidation process, but improves the selectivity towards the tertiary hydroperoxide to some extent due to the decomposition and extraction of primary hydroperoxide into the basic aqueous phase. Oxidation systems using a non-autoxidation catalyst, i.e. a catalyst that does not catalyse the conventional autoxidation of organic compounds, gave by far the most promising results. These systems gave both a high selectivity as well as high reaction rate. From the initial screening experiment, and using multi-factorial statistical techniques, two catalyst systems were selected for investigation, namely vanadium phosphate and boron phosphate. The results of these investigations showed that these two catalysts are remarkably active and selective for the oxidation of p-cymene, giving the cymene tertiary hydroperoxide in selectivities exceeding 85% and at substrate conversions as high as 25%. These results are a considerable improvement over currently known oxidation systems and may offer opportunities for further commercial exploitation.
- Full Text:
- Date Issued: 2001
- Authors: Harmse, Nigel
- Date: 2001
- Subjects: Oxidation , Cymene
- Language: English
- Type: Thesis , Masters , MTech (Chemistry)
- Identifier: vital:10958 , http://hdl.handle.net/10948/73 , Oxidation , Cymene
- Description: The oxidation of cymene with dioxygen has been investigated in some detail with the view of establishing the feasibility of improving the efficiency of the oxidation process. Of particular interest were the rate of cymene oxidation and the selectivity of the oxidation process for the tertiary cymene hydroperoxide, especially at conversions above 15%. In order to be able to evaluate the selectivity of oxidation processes, a reliable method for analysis of the individual hydroperoxides had to be established. Two methods were investigated, namely reduction of the hydroperoxides to alcohols using ferrous sulphate and reduction using triphenylphosphine, and analysing the reduction products by gas chromatography. Of these two methods, the triphenylphosphine method proved to be superior to the ferrous sulphate method and was used as the method of choice for this investigation. A number of oxidation systems were evaluated in an initial screening experiment for the oxidation of p-cymene. The results of this screening experiment showed that three-phase oxidation systems, i.e. systems containing an organic phase, an aqueous phase and gas, gave significantly lower activities than two-phase oxidation systems. In addition, the use of a base in the aqueous layer does not improve the overall selectivity of the oxidation process, but improves the selectivity towards the tertiary hydroperoxide to some extent due to the decomposition and extraction of primary hydroperoxide into the basic aqueous phase. Oxidation systems using a non-autoxidation catalyst, i.e. a catalyst that does not catalyse the conventional autoxidation of organic compounds, gave by far the most promising results. These systems gave both a high selectivity as well as high reaction rate. From the initial screening experiment, and using multi-factorial statistical techniques, two catalyst systems were selected for investigation, namely vanadium phosphate and boron phosphate. The results of these investigations showed that these two catalysts are remarkably active and selective for the oxidation of p-cymene, giving the cymene tertiary hydroperoxide in selectivities exceeding 85% and at substrate conversions as high as 25%. These results are a considerable improvement over currently known oxidation systems and may offer opportunities for further commercial exploitation.
- Full Text:
- Date Issued: 2001
The evaluation of autoxidation procedures for the selective oxidation of aliphatic alcohols
- Authors: Bacela, Siyabulela Mawande
- Date: 2001
- Subjects: Oxidation , Aliphatic compounds
- Language: English
- Type: Thesis , Masters , MTech (Chemistry)
- Identifier: vital:10950 , http://hdl.handle.net/10948/59 , Oxidation , Aliphatic compounds
- Description: The homogeneously catalyzed oxidation of 1-propanol by dioxygen in glacial acetic acid using cobalt(II)acetate and sodium bromide as the catalyst system has been investigated with the view of determining the significance of various experimental variables during the oxidation. The results of this investigation show unequivocally that a number of reaction variables have a direct influence upon catalytic activity and hence the reaction products. It is quite evident that the major product of this autoxidation reaction is propionic acid with the respective esters as side-products. This is an indication that the autoxidation mechanism occurs via a two-stage pathway, namely, the oxidation of 1-propanol to propionaldehyde as the primary product and, subsequently, the further oxidation of the propionaldehyde to propionic acid as the major product. Thus the esterification process of the propionic acid with the substrate 1-propanol could be termed as a side-reaction because its not facilitated by the catalyst system and it consumes the formed product. The catalyst activity has been demonstrated to depend on a number of factors, including the bromide concentration, the cobalt(II)acetate concentration, the water concentration, reaction temperature, and the presence of metal acetates as co-catalysts. There is an observed decrease in catalytic activity at high bromide concentration, which may be explained in terms of cobalt bromide complexes that form at these high concentrations. Subsequently, the same trend of catalyst activity reduction at high cobalt(II)acetate concentration may be ascribed to the “inactive” metal complexes that are susceptible to form at high metal ion concentrations. The catalytic activity increases with increase in total concentration and rapidly decreases at very high concentrations. This can be explained in terms of the observations made during the investigation of the effect of cobalt(II)acetate and bromide concentrations. The high increase in catalytic activity with increasing temperature is ascribed to the Arrhenius law, which relates the rate constant for a particular reaction to temperature. However, there is an observed loss of catalyst selectivity at high temperatures which maybe due to two possible factors. The first is simply related to an increased loss of volatile material from the reactor in the oxygen gas stream as the temperature is increased. The second relates to the increasing activity of the catalyst system for the selective decarboxylation of the carboxylic acid product. The addition of water to the reaction system rapidly reduces the catalyst activity. This detrimental effect is an indication that there is an effective competition by water with bromide for coordination sites on cobalt(II), thereby preventing the formation of the active catalyst species. The introduction of metal acetates as co-catalyst reduces the catalyst activity quite dramatically. This inhibition effect is suggested to relate to the redox potential of the respective metal ions. The results of statistical analysis of the experimentally derived response surface during the oxidation of 1-propanol, show no significant lack of fit, and the residuals obtained by applying the response surface to the design settings show that the data is normally distributed. The response surface is therefore reliable, but keeping in mind that the central composite design used is not rotatable so that its predictive power, especially outside the experimental domain investigated, is quite limited. However, several interesting observations were still possible The oxidative dehydrogenation of ethanol over supported noble-metal catalysts has been investigated with the view of identifying the most active supported noble-metal and also to compare this oxidation procedure with the autoxidation procedure. Secondly, the effect of an acidic resin as a co-catalyst was also investigated during the said oxidation. On the basis of results presented in this study during oxidative dehydrogenation of ethanol, catalysts no.2 (10% Pd/C), 8 (2% Pd/Al – Pb-promoted) and 9 (2% Pt/8% Pd/C) appear to be the most active in terms of relative rates, while catalysts 6 (10% Pd/C- Pbpromoted), 7 (5% Pd/C-shell reduced-Pb -promoted) and 10 (5% Pt 5% Pd on C) are more active based on the comparison of average rates. Two other observations are of interest. Firstly, the promotion of the Pd catalysts with lead appears to improve catalyst activity to some extent as shown by the comparisons between catalysts 1 and 5, 4 and 8, 2 and 6 and 3 and 7. Secondly, the introduction of Pt up to equal amounts with palladium seems to produce the most active catalysts. On its own, platinum appears to be a better catalyst than Pd when supported on activated carbon (catalysts 1 and 12). In comparison with the homogeneous, cobalt-bromide catalyzed oxidation of 1- propanol in the liquid-phase, oxidations over noble-metal catalysts in the liquid-phase appear to be significantly less active. The presence of the resin promoted the formation of ethyl acetate to some extent, the improvements are not as dramatic as expected.
- Full Text:
- Date Issued: 2001
- Authors: Bacela, Siyabulela Mawande
- Date: 2001
- Subjects: Oxidation , Aliphatic compounds
- Language: English
- Type: Thesis , Masters , MTech (Chemistry)
- Identifier: vital:10950 , http://hdl.handle.net/10948/59 , Oxidation , Aliphatic compounds
- Description: The homogeneously catalyzed oxidation of 1-propanol by dioxygen in glacial acetic acid using cobalt(II)acetate and sodium bromide as the catalyst system has been investigated with the view of determining the significance of various experimental variables during the oxidation. The results of this investigation show unequivocally that a number of reaction variables have a direct influence upon catalytic activity and hence the reaction products. It is quite evident that the major product of this autoxidation reaction is propionic acid with the respective esters as side-products. This is an indication that the autoxidation mechanism occurs via a two-stage pathway, namely, the oxidation of 1-propanol to propionaldehyde as the primary product and, subsequently, the further oxidation of the propionaldehyde to propionic acid as the major product. Thus the esterification process of the propionic acid with the substrate 1-propanol could be termed as a side-reaction because its not facilitated by the catalyst system and it consumes the formed product. The catalyst activity has been demonstrated to depend on a number of factors, including the bromide concentration, the cobalt(II)acetate concentration, the water concentration, reaction temperature, and the presence of metal acetates as co-catalysts. There is an observed decrease in catalytic activity at high bromide concentration, which may be explained in terms of cobalt bromide complexes that form at these high concentrations. Subsequently, the same trend of catalyst activity reduction at high cobalt(II)acetate concentration may be ascribed to the “inactive” metal complexes that are susceptible to form at high metal ion concentrations. The catalytic activity increases with increase in total concentration and rapidly decreases at very high concentrations. This can be explained in terms of the observations made during the investigation of the effect of cobalt(II)acetate and bromide concentrations. The high increase in catalytic activity with increasing temperature is ascribed to the Arrhenius law, which relates the rate constant for a particular reaction to temperature. However, there is an observed loss of catalyst selectivity at high temperatures which maybe due to two possible factors. The first is simply related to an increased loss of volatile material from the reactor in the oxygen gas stream as the temperature is increased. The second relates to the increasing activity of the catalyst system for the selective decarboxylation of the carboxylic acid product. The addition of water to the reaction system rapidly reduces the catalyst activity. This detrimental effect is an indication that there is an effective competition by water with bromide for coordination sites on cobalt(II), thereby preventing the formation of the active catalyst species. The introduction of metal acetates as co-catalyst reduces the catalyst activity quite dramatically. This inhibition effect is suggested to relate to the redox potential of the respective metal ions. The results of statistical analysis of the experimentally derived response surface during the oxidation of 1-propanol, show no significant lack of fit, and the residuals obtained by applying the response surface to the design settings show that the data is normally distributed. The response surface is therefore reliable, but keeping in mind that the central composite design used is not rotatable so that its predictive power, especially outside the experimental domain investigated, is quite limited. However, several interesting observations were still possible The oxidative dehydrogenation of ethanol over supported noble-metal catalysts has been investigated with the view of identifying the most active supported noble-metal and also to compare this oxidation procedure with the autoxidation procedure. Secondly, the effect of an acidic resin as a co-catalyst was also investigated during the said oxidation. On the basis of results presented in this study during oxidative dehydrogenation of ethanol, catalysts no.2 (10% Pd/C), 8 (2% Pd/Al – Pb-promoted) and 9 (2% Pt/8% Pd/C) appear to be the most active in terms of relative rates, while catalysts 6 (10% Pd/C- Pbpromoted), 7 (5% Pd/C-shell reduced-Pb -promoted) and 10 (5% Pt 5% Pd on C) are more active based on the comparison of average rates. Two other observations are of interest. Firstly, the promotion of the Pd catalysts with lead appears to improve catalyst activity to some extent as shown by the comparisons between catalysts 1 and 5, 4 and 8, 2 and 6 and 3 and 7. Secondly, the introduction of Pt up to equal amounts with palladium seems to produce the most active catalysts. On its own, platinum appears to be a better catalyst than Pd when supported on activated carbon (catalysts 1 and 12). In comparison with the homogeneous, cobalt-bromide catalyzed oxidation of 1- propanol in the liquid-phase, oxidations over noble-metal catalysts in the liquid-phase appear to be significantly less active. The presence of the resin promoted the formation of ethyl acetate to some extent, the improvements are not as dramatic as expected.
- Full Text:
- Date Issued: 2001
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